abb卓越的機器人控制器irc介紹

1、From the first microcomputer robot controller…從世界上第一臺微電腦機器人控制器,,…to the 5th generation Robot Controller: IRC5到第5代機器人控制器：IRC5,Built on established ABB controller strengthsMotion control 運動控制Modular cabinet 模塊化Softwar

2、e 軟件Teach pendant 示教器Miscellaneous 特色功能15 new patents15項專利,Life time profitability,,Motion Control 運動控制,,,World best Motion Control 世界最佳的運動控制技術(shù),TrueMove? ensures that the motion path followed by the robot is the sa

3、me as the programmed path – regardless of the robot speed 在任何速度下，始終按照編程路徑運動QuickMove? minimizes cycle time by maximizing acceleration at every moment. 以最佳的加速方式確保最短的運動節(jié)拍,speed,t,Traditional,QuickMoveTM,,Cycle time gain

4、,,,,,Benchmark, Sealing 涂膠,TrueMoveTM,ABB,Competitor,,Benchmark, Path Accuracy 運動路徑精度,Several path variants and velocities tested by a customer不同狀況下的客戶測試結(jié)果,Test result,TrueMoveTM,,Benchmarks, Cycle Time 運動節(jié)拍,Spot weldin

5、g cycle, IRB 6600 (including 34 s process time)電焊節(jié)拍（包括34秒焊接工藝過程）,Material handling cycle 物料搬運節(jié)拍, IRB 1600,,Benchmark - Collision Detection 碰撞防護,Substantial reduction of collision forces 大幅降低碰撞力Robot retracts automatical

6、lyand releases tension from the tool機器人碰撞后自動退回Damage to gripper and peripherals minimized 最小程度的設(shè)備損傷Faster recovery after collision 碰撞后快速恢復(fù)No need for mechanical clutch 無需額外的機械設(shè)備,At a recent customer test only ABB cou

7、ld come up with reliable collision detection! 在客戶測試中，只有ABB擁有可靠的碰撞防護,,Load Identification 負載識別,Very accurate 高精度Optimal robot performance 優(yōu)化機器人運行過程No need for manual calculation 無需人工計算“The only useful load identifica

8、tion” (German customer)唯一可用的自動負載識別 （德國客戶）,,,Back,,Modular cabinet 模塊化,,Cabinet,,Module Family Concept 模塊化,,Front access of connections and parts正面電氣接口Flush sides for reduced floor space平齊側(cè)面，節(jié)約空間All modules stacka

9、ble on top of each other 所有模塊位置任意組合,202 cm,Remote panel 遠程面板,137 cm,162 cm,97cm,Dual cabinet雙柜式,Process module onDual cabinet 雙柜式+過程柜,Single cabinet單柜式,Process module onSingle cabinet單柜式+過程柜,,,Distributability 可擴展,

10、Place modules where they fit best 將模塊放置在最合適的地方save floor space 節(jié)約空間optimize cost 降低成本,Up to 75 m (std 10 or 30),Up to 75m (std 2, 4, 30),Up to 50m (std 7, 15, 22, 30),Up to 75 m (std 15, 22, 30),,,,,Versatile I/O and C

11、ommunication System 通用通訊方式,,Panel Mounted Controller 面板式控制器,Controller modules without enclosure, to be mounted in any suitable enclosure by customer沒有外殼的控制模塊，可放置在客戶的任何控制柜內(nèi)Available for IRB 140, 340, 260, 1600, 2400 以

12、上型號機器人適用Compact and fully integrated solution, e.g. for machine builders 高度集成化的解決方案，如可集成在機床內(nèi),,Software Products 軟件,,,,Operating System 操作系統(tǒng)– RobotWare,Based on VxWorks ＆ .Net FrameWork 基于VxWorks 和 .Net FrameWork Robu

13、st非常穩(wěn)定,High performance – used by NASA in the equipments on Mars性能卓越 – VxWorks同時應(yīng)用在太空總署的火星探測設(shè)備的操作系統(tǒng)中 No viruses沒有病毒,From competitor manual: 競爭對手：容易受到病毒攻擊，下圖來自競爭對手的手冊中關(guān)于受到病毒攻擊時的處理方法,,Powerful and Flexible,The R

14、APID Language 編程語言,Modern, high-level language 高級編程語言Designed for end users 面向最終用戶Structured 結(jié)構(gòu)化語言Shop floor language 類似車間操作模式的語言結(jié)構(gòu)Customized instructions support支持自定義命令Customer developed application support支持客戶二次開

15、發(fā)Error handling有錯誤處理功能Interrupt handling有中斷功能Many powerful built-in functions許多內(nèi)置功能,,,X,X,X,X,X,X,Y,Y,Y,Y,Y,Y,Z,Z,Z,Z,Z,Z,,,,,,,,RobotStudio-Online 基于PC的操作軟件,Install and configure the robot controller to your needs 根據(jù)

16、您的需要安裝和配置機器人的控制器Setup and download RobotWare systems 配置和安裝RobotWareEasy and controlled change of system parameters 十分簡便的更改系統(tǒng)參數(shù)Monitor I/O signals 監(jiān)控I/O信號Basic RAPID editing 基本編程語言編輯Managing production data管理生產(chǎn)數(shù)據(jù)Rec

17、ord events記錄事件Backup and restore controller data備份和恢復(fù)數(shù)據(jù)Remote Access可遠程接入,,,VirtualRobotTM Technology 虛擬機器人技術(shù) - RobotStudio,VirtualRobot is an exact copy of the real controller VirtualRobot是現(xiàn)實機器人控制器的精確拷貝Robot programs

18、 and configuration parameters can easily be transferred between robots and PC 機器人程序和配置參數(shù)可以在機器人和電腦直接方便地傳輸,,,,RobotStudio-完全離線仿真,RobotStudio?,Welcome toRobotStudio Build Your StationCreate PathsCreate a ProgramWhat’

19、s new in RobotStudio,New Graphics Engine,MultiMove and Multiple Controllers,Easier To Use,Task oriented,,FlexPendant 示教器,,,,ABB Operator Concept,The FlexPendant and RobotStudioOnline work together示教器和RobotStudioOnline

20、協(xié)同工作Same accessibility of data on FlexPendant as on RobotStudioOnline可同樣操作控制器內(nèi)數(shù)據(jù)Select the optimal tool for each task不同的應(yīng)用對象RobotStudioOnline benefit examples:Remote access 遠程介入Overview (large screen)Text entry

21、 (keyboard) 文本編輯FlexPendant benefit examples:Portability 便攜式Safety features 安全性Jogging 搖桿操作Position teaching 位置示教,,機器人示教器比較__ABB,彩色、觸摸屏設(shè)計（中、英文互換）,仿Windows操作界面 會使用電腦的您，同樣能輕易掌握操作,,以人為本的設(shè)計，告別繁復(fù)的按鈕操作,

22、,三維操縱桿使用簡易、方便、快捷,ABB 機器人示教器,,FlexPendant 示教器,3D joystick (patented) 3D搖桿Large colour touch screen 彩色大觸摸屏14 languages, including full Asian character support支持14國語言User Authorization System, allowing different access

23、levels for different user groups可配置不同的訪問權(quán)限Right and left-handed support支持左右手設(shè)置Harsh environment protected惡劣環(huán)境防護Only 8 hard keys (4 customizable)只有8個按鈕（包括4個自定義按鈕） Competitors at least 30-40競爭對手至少有30-40個按鈕,,Customi

24、zable User Interface自定義用戶界面,Ability to build custom applications with full use of graphics and controller information 可以開發(fā)客戶自定義的應(yīng)用界面Offline development support支持離線開發(fā),Not anymore a programming unit only, but also an oper

25、ator panel!不在局限于編程功能，可以作為操作面板使用,,Extensive Process Support, Software & Hardware-專用應(yīng)用軟件包,ABB開發(fā)各種專用的應(yīng)用操作界面,,,Miscellaneous 特色功能,,Electronic Position Switches 電子位置開關(guān),Replacing mechanical switches替代機械開關(guān)Fully integrat

26、ed in cabinet完全集成在控制柜內(nèi)Maintenance free免維護Increased flexibility柔性Easier to set up安裝配置簡便Easier to replace a robot in production更換機器人簡便Enabling more compact mechanical units節(jié)省更多空間給其它機械單元,,SafeMove – Next G

27、eneration Robot Safety 下一代機器人安全系統(tǒng),Enabling new lean cell concepts 新穎的精益概念More compact cells 更精簡的單元Enabling Human – Robot cooperation 使人機協(xié)作成為現(xiàn)實,,Safety Certified 安全認證!?,Who cares? You should! 您應(yīng)該關(guān)注！UL 1740 and ISO 102

28、18 are Robot Safety Standards機器人安全標準UL 1740 and ISO 10218 ABB robots are subject to independent inspections by certified bodies ABB機器人擁有獨立認證機構(gòu)的認證Most competitors do not have UL certificate 大多數(shù)競爭對手沒有UL認證Most competit

29、ors do only self assessment for ISO 10218大多數(shù)競爭對手只有ISO 10218的自我鑒定,,PickMaster 3&5 拾料和堆垛大師,Ease of use software for Picking, Packing and Palletizing applications 便捷的應(yīng)用軟件，應(yīng)用于拾料、裝箱和堆垛Flexible solutions 柔性解決方案Saves pr

30、ogramming time 節(jié)省編程時間Powerful built in applications tool 強大的植入工具Integrated machine vision 集成機器視覺,,Force Control 力控制,Force sensor interface 力傳感器接口Superior dynamic responsiveness出眾的動態(tài)響應(yīng)Process support 支持工藝過程Assembly

31、 裝配Grinding 打磨Machining 機械加工,Force/Torque sensor力/力矩傳感器,Assembly of a torque converter,,Summary - IRC5 Strong Points小結(jié)-IRC5的亮點,World class path accuracy and cycle time 頂級的路徑精度和節(jié)拍Flexible and powerful robot language

32、- RAPID 柔性和強大的機器人語言FlexPendant – the perfect tool for teaching and operation 示教器-完美的操作工具SafeMove – the tool for lean cell design and collaborative applications 精益單元和協(xié)同工作工具Wide range of user friendly process applicatio