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1、1DoingMonteCarloSimulationinMinitabStatisticalSoftwareDoingMonteCarlosimulationsinMinitabStatisticalSoftwareisveryeasy.ThisarticleillustrateshowtouseMinitabfMonteCarlosimulationsusingbothaknownengineeringfmulaaDOEequatio
2、n.byPaulSheehyEstonMartzMonteCarlosimulationusesrepeatedromsamplingtosimulatedatafagivenmathematicalmodelevaluatetheoutcome.Thismethodwasinitiallyappliedbackinthe1940swhenscientistswkingontheatomicbombusedittocalculateth
3、eprobabilitiesofonefissioninguraniumatomcausingafissionreactioninanother.Withuraniuminshtsupplytherewaslittleroomfexperimentaltrialerr.Thescientistsdiscoveredthataslongastheycreatedenoughsimulateddatatheycouldcomputereli
4、ableprobabilities—reducetheamountofuraniumneededftesting.Todaysimulateddataisroutinelyusedinsituationswhereresourcesarelimitedgatheringrealdatawouldbetooexpensiveimpractical.ByusingMinitab’sabilitytoeasilycreateromdatayo
5、ucanuseMonteCarlosimulationto:?Simulatetherangeofpossibleoutcomestoaidindecisionmaking?Fecastfinancialresultsestimateprojecttimelines?Understthevariabilityinaprocesssystem?Findproblemswithinaprocesssystem?Manageriskbyund
6、erstingcostbenefitrelationshipsStepsintheMonteCarloApproachDependingonthenumberoffactsinvolvedsimulationscanbeverycomplex.ButatabasiclevelallMonteCarlosimulationshavefoursimplesteps:1.IdentifytheTransferEquationTodoaMont
7、eCarlosimulationyouneedaquantitativemodelofthebusinessactivityplanprocessyouwishtoexple.Themathematicalexpressionofyourprocessiscalledthe“transferequation.”Thismaybeaknownengineeringbusinessfmulaitmaybebasedonamodelcreat
8、edfromadesignedexperiment(DOE)regressionanalysis.2.DefinetheInputParametersFeachfactinyourtransferequationdeterminehowitsdataaredistributed.Someinputsmayfollowthenmaldistributionwhileothersfollowatriangularunifmdistribut
9、ion.Youthenneedtodeterminedistributionparametersfeachinput.Finstanceyouwouldneedtospecifythemeanstarddeviationfinputsthatfollowanmaldistribution.3.CreateRomDataTodovalidsimulationyoumustcreateaverylargeromdatasetfeachinp
10、ut—somethingontheder100000instances.Theseromdatapointssimulatethevaluesthatwouldbeseenoveralongperiodfeachinput.Minitabcaneasilycreateromdatathatfollowalmostanydistributionyouarelikelytoencounter.4.SimulateAnalyzeProcess
11、OutputWiththesimulateddatainplaceyoucanuseyourtransferequationtocalculatesimulatedoutcomes.Runningalargeenoughquantityofsimulatedinputdatathroughyourmodelwillgiveyouareliableindicationofwhattheprocesswilloutputovertimegi
12、ventheanticipatedvariationintheinputs.ThosearethestepsanyMonteCarlosimulationneedstofollow.Here’showtoapplytheminMinitab.MonteCarloUsingaKnownEngineeringFmulaAmanufacturingcompanyneedstoevaluatethedesignofaproposedproduc
13、t:asmallpistonpumpthatmustpump12mloffluidperminute.Youwanttoestimatetheprobableperfmanceoverthoussofpumpsgivennaturalvariationinpistondiameter(D)strokelength(L)strokesperminute(RPM).Ideallythepumpflowacrossthoussofpumpsw
14、illhaveastarddeviationnogreaterthan0.2ml.3Minitabwillquicklycalculatetheoutputfeachrowofsimulateddata.Nowyou’rereadytolookattheresults.StatBasicStatisticsGraphicalSummarytheFlowcolumn.Minitabwillgenerateagraphicalsummary
15、thatincludesfourgraphs:ahistogramofdatawithanoverlaidnmalcurveboxplotconfidenceintervalsfthemeanthemedian.ThegraphicalsummaryalsodisplaysersonDarlingNmalityTestresultsdeivestatisticsconfidenceintervalsfthemeanmedianstard
16、deviation.ThegraphicalsummaryofyourMonteCarlosimulationoutputwilllooklikethis:Ftheromdatageneratedtowritethisarticlethemeanflowrateis12.004basedon100000samples.Onaverageweareontargetbutthesmallestvaluewas8.882thelargestw
17、as15.594.That’squitearange.Thetransmittedvariation(ofallcomponents)resultsinastarddeviationof0.757mlfarexceedingthe0.2mltarget.Alsoweseethatthe0.2mltargetfallsoutsideoftheconfidenceintervalfthestarddeviation.Itlooksliket
18、hispumpdesignexhibitstoomuchvariationneedstobefurtherrefinedbefeitgoesintoproductionMonteCarlosimulationwithMinitabletusfindthatoutwithoutincurringtheexpenseofmanufacturingtestingthoussofprototypes.Lestyouwonderwhetherth
19、esesimulatedresultsholduptryityourself!Creatingdifferentsetsofsimulatedromdatawillresultinminvariationsbuttheendresult—anunacceptableamountofvariationintheflowrate—willbeconsistenteverytime.That’sthepoweroftheMonteCarlom
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