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1、19(2K_K_F_11.DOT012006IConference0INTRODUCTIONGuofengoperatesaproductioncomplexwithanannualcapacityofsomefivemilliontonseachofpigironrawsteelinTangshansituatedintheprovinceofHebeiapproximately200kilometreseastofBeijing.I
2、tmanufactureslongproductsinadditiontohotrolledmediumnarrowstripsteel.WiththehelpofthenewrollingmillthecompanyaimstoexpitsproductspectrumwithhotrolledstripInJanuary2004theSiemensIndustrialSolutionsServices(I&S)Grouphasrec
3、eivedanderfromtheChineseTangshanGuofengIronSteelGroupCo.Ltd.(Guofeng)tofitoutanewwidehotstriprollingmillwithautomationdrivesystems.Atthesametimethecontractfthesupplyoftwosinglestrmediumthicknessslabcastershasbeenawardedt
4、oSiemensVAI(fmerVoestAlpineIndustrieanlagenbau)1PLANTCONCEPTFthenewhotrollingfacilityGuofengdecidedfaconceptnamedXZSPthatbringscasterhotstripmillinaverycloseconjunction.Thetargetistocombineboththeadvantagesofacastingroll
5、ingplantwithaconventionalhotstripmill.In2000ftheAnshancasterCC4afthefirsttimethisprocessroutewasedwhichcombinestheadvantagesofconventionalproductionwiththoseofthinslabminimills.TheconceptisinChinaalsoknownasASP.Thestartu
6、psofAnshancasterCC4CC5wereacterizedbyrapidstartupcurves(e.g.10.000tonsin2ndweekofoperation118.000tonsmonthlyproductionin5thmonthsafterstartup).Theslabcasterproducesslabswithathicknessbetween135mm160mmwhichliebetweenthose
7、thatarerolledinaconventionalhotstripmill(upto250mm)thoseofacastingrollingplant(90mmdownto40mmdependingonplantconcept).Theslabsarefeseentobedirectlyhotgedintothetworeheatingfurnaceswithoutstageinbetween.Theladlesizeof85to
8、nsindicatesthepossibilityofsmallproductionlotsflexibleproductionschedulealreadyfromsteelplant’sside.Aquickreactiontothedemisalsoensured.39(2K_K_F_11.DOT012006I&SDAC)?D:wkWebUIFlexPaperFileRoot20191022188bacc2560904ed2846
9、3ab888e4b62ce47paperthetangshanguofenghotstripmill–adecisionfo.doc39due3SCOPEOFSUPPLYCASTERIn2004TangshanGuofengSteeltrustedintheASPtechnologyawardedVAIwiththecontractfsupplyof2mediumthicknessslabcasters.Bothcastersweres
10、tartedup2005successfully.TheSiemensVAIscopeofsupplyincluded:?supplyofmechanicalkeycomponents?entirecastingoperationaltechnologyaswellasmetallurgy?Level2systemincludingallprocessmodelslikeDYNACSVAIQQualityControlYieldExpe
11、rt?Level1technologicalfunctionslikeLevConmoldlevelcontrolMoldExpertDynaWidthautomaticwidthadjustmenthydraulicDynaFlexoscillatDriveCon?Advisyservices(manufactingaswellascoldhotcommissioningftheCaster).WiththiscontractSiem
12、ensVAIfurtherextendeditsmarketleadershipinthefieldofmediumthicknessslabcasterswithareferenceof11strsofthisspecifictypeonlyinChina.Table1:GeneralDatafCasterProductionData:AnnualProduction:1MtpyperstrCastingMode:Sequenceca
13、stingSteelgrades:LowmediumhighcarbongradeslowmicroalloyedgradesDesignDataMachinetype:bowtypecasterwithstraightmoldcontinuousbendingstraighteningsegmentedstrguideNumberofstrs:2x1Ladlesize:85tMachineradius:5mMetallurgicall
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