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1、17(2K_K_F_11.DOT012006I&SDAC)?D:wkWebUIFlexPaperFileRoot201910221fe317782f0e045c6821d7869a845396a50papertommasodipaolomodernizingautomationdrives.doc17qModernizingAutomationDrivesoftheBaoshanTemColdMillNo.1TommasodiPaolo
2、RainerPolsterAlfredDmmlerABSTRACTInJanuary2004BaosteelawardedSiemenswithacontracttomodernizetheelectricalequipmentautomationofitsContinuousTemColdMillNo.1.Thetemcoldmillwhichcanberuninbothbatchcontinuousmodehasbeenoperat
3、ionalsince1989.FthismillSiemensissupplyingnewSimegtypedigitalcontrolsystemsftheexistingDCdrivesanewbasicprocessautomationsystemincludingtheassociatedtechnologicalcontrollers.Reintegrationoftheexistingprocessmodelswhichal
4、socameiginallyfromSiemenshavebeenadaptedovertheyearstotheproductionprocessbythecustomeritsselfaretobecarriedoutbyBaosteel.Themodernizedmillwentintooperationinautumn2005.Thearticleexplainstheprojectindetailtherevampstrate
5、gytheresultsfromthestartupphase.KEYWDS:TEMCOLDMILLAUTOMATIONMODERNIZATION0INTRODUCTIONOntimetherevampedBaosteelcontinuoustemcoldmillNo.1locatedinBaoshanChinawentbackintooperationinNovember2005.ThemostproductiveColdrollin
6、gmillwithinBaosteelGroupwasreadytoberevampedafternear15yearsinoperation.TheprojectwasstartedtokeepBaosteelsflatsteelproductsonawldclasslevelgettingthebasisffutureproductrequirements.ThechallengeTheBaosteelGroupislocatedi
7、nBaoshannthofShanghaiontheJangtzeRiver.Baosteelisoneoftheleadingmanufacturersofsteelstripproductse.g.ftheautomotiveindustriesetc.inChina.Themodernizationisaimedatimprovingthethicknessflatnesstolerancesensuringhighproduct
8、qualityespeciallyfbuyersintheautomotiveindustry.Asecondobjectiveistoincreaseproductivityintheplanttoinstallmoderndigitalautomationequipment.37(2K_K_F_11.DOT012006I&SDAC)?D:wkWebUIFlexPaperFileRoot201910221fe317782f0e045c
9、6821d7869a845396a50papertommasodipaolomodernizingautomationdrives.doc37qTheBaosteelfivesttemcoldrollingmillisoneofthelargestofitskindanywhere.itwasiginallybuiltinthelate1980sbyaconstiumofSiemensSchloemann–Siemag–wasparto
10、fthefirstexpansionstateofBaosteelflatsteelproductioninBaoshan.Atthattimethe5st4highmillrepresentedthestateoftheartfeaturinghydraulicgapcontrolwkrollbendingaprocesscomputerwithSiemensTypeR30setupmodelsfullyautomaticoperat
11、ion.Themillwasbuiltfdiscontinuousmainlycontinuousoperation.EstablishedduringtheinitialprojectthecdialrelationshipbetweenSiemensBaosteelwasneverinterruptedovertheyearssucceededbymanyotherprojects.Besidetheinvestmentinnewc
12、apacitiestheextensionsoftheamountofproductionBaosteelisinvestingincontinuousimprovementoftheirexistingplantsindertofollowthemarketrequirementstostrengthentheircostpositionintheChinesemarket.KeyMillDataEntryThickness:1.8–
13、6.3mmExitThickness0.33.5mmStripWidth(max):1890mmCapacity:2.400.000tpyCoilWeight(max):max.45tExitSpeed(max):1900mminAutomationupgradeimprovesproductqualityproductivityTheSiemensautomationupgradeconceptfocusedprimarilyonim
14、provingproductqualityatthemill.Togetherwiththecustomerfollowingmodernizationscopewereelabated:?Betterdynamicresponsebettersupptofthemassflowthicknesscontrolthroughdigitalizationifthedrivespeedcontrol?Addinganewlaserbased
15、speedmeasurement.?ReplacementofexistingCPC’sbystateoftheartequipment?AdditionaltensionmeasurementbefestNo.1fSIEMENSadvancedMassflowcontrol(optionaldancerrollcontrol)?Replacementofthe15yearoldbasicautomationincludingtheop
16、eratpulpits.?Newprocessautomation?Interfacetoexistingtechnologicalmeasuremente.g.Thicknessgaugestensionmeasurement?IntegrationoftheexistingSIEMENSVAIflatnesscontrol?InterfacetointegrationofthenewMiebachLaserweldingmachin
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