先進材料國外課件1

1、Advanced Materials,WORKING TOWARD ENERGY SUSTAINABILITY ENVIRONMENTALLY RESPONSIBLE,Public Participation Process,Required under NYSDEC permitting process; Environmental Justice ProcessSeek community input on the environ

2、mental permit review processPublic meetings: Oct. 20 and Nov. 3 We have received and continue to accept written comments up to November 7thComplete and submit Final Report on November 14th,Who we are,We are a family o

3、wned carbon and graphite products company with operations in Ohio and New YorkPrimary owners are Lee Reineke and Matt Reineke, father and son with over 65 years of combined experience in carbon and graphite manufacturin

4、gWe currently have 85 people working with us and supporting their families and we are looking to grow this to over 150Our company is involved and contributes in the communities we live and work in,What we do,Create sus

5、tainable competitive advantages to support long term employment opportuniesTreat all of our people, our customers, our vendors, our competitors, our neighbors, and our local community with integrity and respectEXPORT P

6、RODUCTS – NOT JOBS,What we make,Advanced carbon and graphite products focusing our growth on applications in emerging technologies for green and renewable energy,Specialty Graphite Powders,Carbon fiber products,What are

7、our products used for,OUR PRIMARY PRODUCT AND FUTURE GROWTH FOCUSES ON EMERGING TECHNOLOGIES FOR GREEN AND RENEWABLE ENERGIES WHERE CARBON AND GRAPHITE ARE A KEY COMPONENT.,Solar Power,Production of silicon for use in so

8、lar panels for power generation,Li-Ion batteries,High purity powders for Anode applications in Advanced Batteries for Hybrid and Electric vehicles,Fuel Cells,Membrane electrodes and separator plates for stationary fuel c

9、ell generators,Wind Power,Future products to include carbon fiber products for wind turbine blade manufacturing,Where are our customers?,USAChinaTaiwanEuropeCanadaJapanKoreaWe expect over 50% of our products and

10、services to be exported – Exporting Products and Bring Jobs back to America,What did SGL make?,Steel Production,Ashland Advanced Materials compared to SGL Carbon,Estimated 8,000 tons of electrodes and bulk graphite produ

11、ced yearlyAcheson graphitizing, pit furnace baking – antiquated equipment with grandfathered air emission standardsOver 800,000 square feet of antiquated manufacturing space on 75 acres Focused on products for the

12、steel industryGerman based, multinational company public company,Planned Production of 200 tons of carbon fiber products and heat treating of 300 tons of carbon powders.State-of-the-art ultra low emission carbon bakin

13、g and ultra-high temperature heat-treating equipment new permits applied for meeting current emission standards 75,000 square feet of newer manufacturing space on 15.5 acresFocused on green and renewable energy produ

14、ctsFamily owned, private USA based company,SGL Carbon,Ashland Advanced Materials,Emissions Chart,Why 6100 Niagara?,Existing infrastructure located in Niagara engineered and constructed in 1998 by SGL for a new product

15、line fits our needs providing low capital cost of entry into our marketsHydro power provides low cost, clean energyTalented labor pool readily availableState and local support for tax incentives, grants and training p

16、rograms,Our Plans,Propose manufacturing facility at 6100 Niagara Falls Blvd. at former SGL Carbon plantInvest $19.2 million over the next five years to modernize existing site Produce 75 new full-time jobs over next

17、three yearsClean up and improve the existing industrial site,Ashland Advanced Materials,Air EmissionsOdorNoiseTrafficStorage of Raw MaterialsFire prevention and safety,Permits,Air State Facility Permit SPDES –

18、Stormwater DischargeIndustrial Discharge Permit (Sanitary Discharge),How do we make our products,Primary ProcessesCarbonization (Carbon Sager Can Baking)Processing of materials in a controlled atmosphere inside of st

19、ainless steel containers to temperatures up to 1100CConvert raw materials to carbonConvert binder materials to carbonGraphitizationProcessing of carbon materials in the absence of oxygen to temperatures up to 3,000 C

20、Convert carbon materials to a graphitic structure,Carbon Sager Baking furnace,State of the art gas fired box kilnOver $3.5Million Replacement cost High efficiency heating system PLC automation controls for all operat

21、ionsCompletely Rebuilt and retrofit in 1998 and shut down in 200099% efficiency thermal oxidation system for emissionsPLC controlled and automatedOperation chart recorded and kept on record for the DECAutomated Alar

22、m and shut down for system malfunction,Thermal Oxidizer 99% efficiency in reduction of emissions,PLC controls for furnace and thermal oxidation system – new in 1998,Air Emissions,Emissions from the main sager furnace wil

23、l be treated via a thermal oxidizer prior to release to the atmosphereThermal oxidizer will destroy over 99% of the volatile emissions.A second thermal oxidizer will control emissions from electric induction furnacesE

24、missions will be a fraction of those previously discharged by SGL at this site and will comply with all applicable ambient air quality standards,Graphitization furnaces,State of the art Induction heated furnacesEverythi

25、ng installed NEW 2008Closed system design with inert gas purge to reduce and/or eliminate CO2 emissionsPrimary products heat treated have negligible volatile release (no emissions)99% efficiency thermal oxidizer insta

26、lled for use on special production requiring emission reduction controlSystem designed and operated to meet current emission standards set by EPA and DEC,Air Emissions,Stack emissions will not be visible with the excep

27、tion of a thermal (vapor in cold weather) dischargeWe anticipate that the NYSDEC will classify the facility as a synthetic minor facility requiring a State Facility Air PermitAshland will be in compliance with all appl

28、icable air quality standards (protective of human health)No visible particulate emissionsParticulate emissions within the buildings will be captured and filtered for potential reuse of the particulates,Odor,Raw materia

29、ls used in the process release minimal odors All materials processing will be performed inside the buildings to minimize the potential for odor releaseThermal oxidizers are designed to remove 99% of odor generated fro

30、m air emissionsYou won’t even know we are there,Noise,Process involves minimal use of mechanical equipment so process related noise generation will be limited All processing will be performed inside the buildings to m

31、itigate noise generation Site-related noise levels will be limited to traffic noise attributable to trucks and vehicles accessing the site, and will not be noticeable given the large volume of traffic and related noise

32、already present on Niagara Falls Boulevard,Traffic,NYSDOT traffic volume reports for Niagara Falls Boulevard indicate that the annual average daily trips (AADT) near the proposed Ashland location was approximately 27,405

33、 in 2006 and 27,040 in 2007 The anticipated average traffic volume associated with the proposed Ashland facility is approximately five truck deliveries (10 trips) and 75 employees (150 trips) per day, which equates to

34、an insignificant increase of approximately 0.6% on the overall traffic volume on Niagara Falls Boulevard Truck traffic to the site will be on and off the I-190, which limits the travel distance on Niagara Falls Blvd.,St

35、orage of Raw Materials,All raw materials will be stored inside our facilities in accordance with all applicable requirements,Fire prevention and safety,The facility has been designed and is being prepared to be compliant

36、 with all applicable building and fire codes We are working with fire safety consultants and we plan to meet with the local fire company to familiarize them with the facility and to discuss appropriate contacts and acti

37、ons in the event of an emergency,Strategic importance of our project for Niagara Falls and for the state of NY,We will be providing good paying, long term jobs for the area.Start of a nucleus for green and renewable

38、energy related product companiesTax revenue from payroll and operations,Strategic Importance for the USA,Energy Independence is crucial for America to remain a world leaderReduction of greenhouse gases crucial to comba

39、t global warming,Current Facts and Figures,America imports 70% of its oil and uses 75% percent of this for transportation purposesCoal accounts for 50% of the electric generation in America , Nuclear power 20% percent,

40、natural gas 26% with the remaining 4% split between hydroelectric, wind, solar and other renewable sources.Electric generation is responsible for 41% of U.S. manmade carbon dioxide emissions and the majority of the SO2

41、emissions.Total global production of oil is currently approximately 85 million barrels of oil per day, Total estimated demand is at 87 million barrels of oil per day with India and China increasing this every day A 1,5

42、00 MW coal plant will emit on average 122,000 tons of SO2 per year into the atmosphere,Green facts and figures,There is enough wind world wide to satisfy global electricity demands seven times over based on a 20% capture

43、 rateForty six states have sufficient winds to produce commercial wind powerNorth Dakota alone could supply 1/3 of the nations electricity needs with wind power.Denmark has 21.6% of its power generated by windThere i

44、s enough solar energy available every day to generate 5,000 times the world’s demand for energySilicon (same as used in solar panels) is the seventh most abundant element in the universe and the second most abundant in

45、the earth’s crustStationary Fuel cell generators use natural gas to create energy at 80% efficiency with the only by product being pure water. LI-Batteries have six times the power density of lead acid batteries (KW pe

46、r KG of weight) and make long range electric vehicles viable,Estimated Environmental & Energy Independence Benefit of Ashland’s operations2009 - 2013,Information on the project is available at:,Department of Communi

47、ty Development1002 Main Street Earl Brydges Public Library1425 Main StreetNiagara Falls Housing Authority Resource Center3001 Ninth Street,You may also call or write us for information:,Ashland Advanced Materials,

48、 LLC6100 Niagara Falls Blvd.Niagara Falls, NY 14304(716) 283-6853,Written comments should be submitted to:,Ashland Advanced Materials, LLCAttn: President6100 Niagara Falls Blvd.Niagara Falls, NY 14304,Final Report,

49、Steps taken to implement public participation planIdentify substantive concerns and comments and outstanding issuesInclude certification that Ashland complied with public participation planAttachments,Final Report,Att

50、achments: Public Participation Plan, List of Stakeholders, Project Fact Sheet, Environmental Justice Analyses, Public Meeting Notices, Public Meeting Advertisements, Newspaper ArticlesSubmit Final Report and Certificat