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1、<p><b> 附件一:</b></p><p> Characteristics of CNC machine tools</p><p> CNC machine operation and monitoring of all completed in the numerical control unit, which is the brains
2、 of CNC machine tools. Compared with the general machine tools, CNC machine tools has the following characteristics:</p><p> (1) high precision, stable processing quality; </p><p> ?。?) can be
3、multi-axis linkage, can process complex shape parts; </p><p> ?。?) processing part changes, generally only need to change the NC program, saving the production time to prepare; </p><p> (4) hig
4、h precision machine tool itself, rigidity, can choose the amount of benefit processing, production rate (usually as an ordinary machine 3 to 5 times); </p><p> ?。?) high degree of automation tools, can reduc
5、e labor intensity; </p><p> ?。?) the quality of the operators require a higher technical requirements on higher maintenance staff. </p><p> CNC machine tools generally consists of the following
6、 components:</p><p> ?。?) host, he is the subject of CNC machine tools, including machine tools, column, spindle, feed mechanism and other mechanical parts. He is used to complete a variety of machining mech
7、anical parts. </p><p> (2) CNC equipment, CNC machine tools is the core, including the hardware (printed circuit boards, CRT monitors, key boxes, paper tape reader, etc.) and the corresponding software for
8、digital input part program, and complete the input information storage, data transformation, interpolation operations and achieve a variety of control functions. </p><p> (3) drive, he was the implementing
9、agencies CNC drive components, including the spindle drive unit, feed unit, spindle motor and feed motor. He was under the control of the NC device electrical or electro-hydraulic servo system to achieve through the spin
10、dle and feed drive. When several feed linkage, you can complete the position, line, plane curves and space curves processing. </p><p> (4) assist device, the index control machine tools necessary supporting
11、 components to ensure the operation of CNC machine tools, such as cooling, chip removal, lubrication, lighting, monitoring. It consists of hydraulic and pneumatic devices, chip equipment, pallet, NC rotary table and CNC
12、dividing head, including tools and monitoring detection devices. </p><p> ?。?) Programming and other ancillary equipment, can be used to machine the part outside the programming and storage. </p><
13、p> Since 1952, Massachusetts Institute of Technology developed the world since the first CNC machine tools, CNC machine tools in manufacturing industry, especially in the automotive, aerospace, and military industrie
14、s has been widely used, digital technology both in hardware and software have rapid development. </p><p> Classification and application of CNC machine tools</p><p> ?。?) use classification by
15、technology </p><p> Metal cutting type machine tools, including CNC lathes, CNC drilling, CNC milling, CNC grinding machines, CNC boring hair and processing center. These machines are suitable for single pi
16、eces, small batch and multiple varieties and parts processing, has good processing size consistency, high productivity and automation, and high equipment flexibility. </p><p> CNC machine metal forming type
17、; such machines, including CNC bending machines, CNC combined punch, CNC bending machine, CNC turret press and so on. </p><p> CNC machine tools; such machines, including CNC wire (electrode) cutting machin
18、e, CNC EDM, CNC flame cutting machines, CNC laser cutting machine, special machine tool and so on. </p><p> Other types of numerical control equipment; non-processing equipment using digital technology, suc
19、h as automatic assembly machine, multi-coordinate measuring machines, automatic drawing machines and industrial robots. </p><p> ?。?)classified according to movement pattern </p><p> Position c
20、ontrol; point control of CNC machine tools is characterized by moving parts of the machine can be achieved only from one location to another precise movement and positioning of the process in motion without any processin
21、g operations. Such as CNC drilling machines, a few at coordinate boring machine, CNC welding and tube bending machines. </p><p> Linear control; point linear control characteristic is not only moving parts
22、of the machine coordinates to achieve a precise location to another movement and positioning, but also to achieve a straight line parallel to the axis feed movement or control of the two oblique axes to achieve line feed
23、 movement. </p><p> Contour control; contour control the characteristics of CNC machine tools is the machine moving parts to achieve two axes simultaneously control linkage. It requires not only control the
24、 moving parts of machine starting and ending coordinates of the location, but also for control of the process the speed of each point and the displacement, which called for control of the trajectories of the part process
25、ed into the plane straight line, curve or surface in space . </p><p> (3) Classification by control </p><p> Open-loop control; that position feedback devices without control. </p><
26、p> Semi-closed loop control; refers to the open-loop control with servo motor shaft angular displacement detecting device, by detecting the servo motor to detect indirectly the corner of the displacement of moving pa
27、rts back to the NC device comparator compares the input command, with the difference value controls the moving parts. </p><p> Closed-loop control; is in the final of the moving parts of machine correspondi
28、ng direct linear or rotary position detection device, will be directly measured value of displacement or angular displacement feedback to the CNC device with comparator compares the input command shift, with the differen
29、ce value control moving parts, so that moving parts in strict accordance with the actual needs of the displacement movement. </p><p> (4) control of machines by the number of performance categories </p&g
30、t;<p> Economical CNC machine tools; </p><p> Mid-range of CNC machine tools; </p><p> High-end CNC machine tools; </p><p> ?。?) CNC equipment used by way of fractional co
31、mposition of </p><p> Hard-line numerical control system; </p><p> Soft-line numerical control system; </p><p><b> 附件二:</b></p><p><b> 數(shù)控機(jī)床的特點<
32、/b></p><p> 數(shù)控機(jī)床的操作和監(jiān)控全部在這個數(shù)控單元中完成,它是數(shù)控機(jī)床的大腦。與普通機(jī)床相比,數(shù)控機(jī)床有如下特點:</p><p> ?。?)加工精度高,具有穩(wěn)定的加工質(zhì)量;</p><p> ?。?)可進(jìn)行多坐標(biāo)的聯(lián)動,能加工形狀復(fù)雜的零件;</p><p> ?。?)加工零件改變時,一般只需要更改數(shù)控程序,可節(jié)省生產(chǎn)
33、準(zhǔn)備時間;</p><p> ?。?)機(jī)床本身的精度高、剛性大,可選擇有利的加工用量,生產(chǎn)率高(一般為普通機(jī)床的3~5倍);</p><p> ?。?)機(jī)床自動化程度高,可以減輕勞動強(qiáng)度;</p><p> (6)對操作人員的素質(zhì)要求較高,對維修人員的技術(shù)要求更高。</p><p> 數(shù)控機(jī)床一般由下列幾個部分組成:</p>
34、<p> (1)主機(jī),他是數(shù)控機(jī)床的主題,包括機(jī)床身、立柱、主軸、進(jìn)給機(jī)構(gòu)等機(jī)械部件。他是用于完成各種切削加工的機(jī)械部件。</p><p> ?。?)數(shù)控裝置,是數(shù)控機(jī)床的核心,包括硬件(印刷電路板、CRT顯示器、鍵盒、紙帶閱讀機(jī)等)以及相應(yīng)的軟件,用于輸入數(shù)字化的零件程序,并完成輸入信息的存儲、數(shù)據(jù)的變換、插補運算以及實現(xiàn)各種控制功能。</p><p> ?。?)驅(qū)動裝置,
35、他是數(shù)控機(jī)床執(zhí)行機(jī)構(gòu)的驅(qū)動部件,包括主軸驅(qū)動單元、進(jìn)給單元、主軸電機(jī)及進(jìn)給電機(jī)等。他在數(shù)控裝置的控制下通過電氣或電液伺服系統(tǒng)實現(xiàn)主軸和進(jìn)給驅(qū)動。當(dāng)幾個進(jìn)給聯(lián)動時,可以完成定位、直線、平面曲線和空間曲線的加工。</p><p> (4)輔助裝置,指數(shù)控機(jī)床的一些必要的配套部件,用以保證數(shù)控機(jī)床的運行,如冷卻、排屑、潤滑、照明、監(jiān)測等。它包括液壓和氣動裝置、排屑裝置、交換工作臺、數(shù)控轉(zhuǎn)臺和數(shù)控分度頭,還包括刀具及監(jiān)
36、控檢測裝置等。</p><p> (5)編程及其他附屬設(shè)備,可用來在機(jī)外進(jìn)行零件的程序編制、存儲等。</p><p> 自從1952年美國麻省理工學(xué)院研制出世界上第一臺數(shù)控機(jī)床以來,數(shù)控機(jī)床在制造工業(yè),特別是在汽車、航空航天、以及軍事工業(yè)中被廣泛地應(yīng)用,數(shù)控技術(shù)無論在硬件和軟件方面,都有飛速發(fā)展。</p><p> 數(shù)控機(jī)床的分類和應(yīng)用</p>
37、<p> ?。?)按工藝用途分類</p><p> 金屬切削類數(shù)控機(jī)床,包括數(shù)控車床,數(shù)控鉆床,數(shù)控銑床,數(shù)控磨床,數(shù)控鏜床發(fā)及加工中心.這些機(jī)床都有適用于單件、小批量和多品種和零件加工,具有很好的加工尺寸的一致性、很高的生產(chǎn)率和自動化程度,以及很高的設(shè)備柔性。</p><p> 金屬成型類數(shù)控機(jī)床;這類機(jī)床包括數(shù)控折彎機(jī),數(shù)控組合沖床、數(shù)控彎管機(jī)、數(shù)控回轉(zhuǎn)頭壓力機(jī)等。<
38、;/p><p> 數(shù)控特種加工機(jī)床;這類機(jī)床包括數(shù)控線(電極)切割機(jī)床、數(shù)控電火花加工機(jī)床、數(shù)控火焰切割機(jī)、數(shù)控激光切割機(jī)床、專用組合機(jī)床等。</p><p> 其他類型的數(shù)控設(shè)備;非加工設(shè)備采用數(shù)控技術(shù),如自動裝配機(jī)、多坐標(biāo)測量機(jī)、自動繪圖機(jī)和工業(yè)機(jī)器人等。</p><p> (2)按運動方式分類</p><p> 點位控制;點位控制數(shù)
39、控機(jī)床的特點是機(jī)床的運動部件只能夠?qū)崿F(xiàn)從一個位置到另一個位置的精確運動,在運動和定位過程中不進(jìn)行任何加工工序。如數(shù)控鉆床、數(shù)按坐標(biāo)鏜床、數(shù)控焊機(jī)和數(shù)控彎管機(jī)等。</p><p> 直線控制;點位直線控制的特點是機(jī)床的運動部件不僅要實現(xiàn)一個坐標(biāo)位置到另一個位置的精確移動和定位,而且能實現(xiàn)平行于坐標(biāo)軸的直線進(jìn)給運動或控制兩個坐標(biāo)軸實現(xiàn)斜線進(jìn)給運動。</p><p> 輪廓控制;輪廓控制數(shù)控
40、機(jī)床的特點是機(jī)床的運動部件能夠?qū)崿F(xiàn)兩個坐標(biāo)軸同時進(jìn)行聯(lián)動控制。它不僅要求控制機(jī)床運動部件的起點與終點坐標(biāo)位置,而且要求控制整個加工過程每一點的速度和位移量,即要求控制運動軌跡,將零件加工成在平面內(nèi)的直線、曲線或在空間的曲面。</p><p> ?。?)按控制方式分類</p><p> 開環(huán)控制;即不帶位置反饋裝置的控制方式。</p><p> 半閉環(huán)控制;指在開
41、環(huán)控制伺服電動機(jī)軸上裝有角位移檢測裝置,通過檢測伺服電動機(jī)的轉(zhuǎn)角間接地檢測出運動部件的位移反饋給數(shù)控裝置的比較器,與輸入的指令進(jìn)行比較,用差值控制運動部件。</p><p> 閉環(huán)控制:是在機(jī)床的最終的運動部件的相應(yīng)位置直接直線或回轉(zhuǎn)式檢測裝置,將直接測量到的位移或角位移值反饋到數(shù)控裝置的比較器中與輸入指令移量進(jìn)行比較,用差值控制運動部件,使運動部件嚴(yán)格按實際需要的位移量運動。</p><p
42、> ?。?)按數(shù)控制機(jī)床的性能分類</p><p><b> 經(jīng)濟(jì)型數(shù)控機(jī)床;</b></p><p><b> 中檔數(shù)控機(jī)床;</b></p><p><b> 高檔數(shù)控機(jī)床;</b></p><p> ?。?)按所用數(shù)控裝置的構(gòu)成方式分類</p>
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